FRASER ENGINES - 4.0L STRAIGHT SIX JEEP ENGINE

FITS JEEP 4.0 VEHICLES (1991 - 2007)

option 1: standard build

PART NUMBER: FEJ40S / Remanufactured ZERO MILE Engine Built back to OEM Specifications

THIS UNIT IS ON SALE! - Normal Price - $2799.00

SALE PRICE: $2199.00

  • FULLY REFUNDABLE CORE DEPOSIT – $510.00 (waivable for 15 days) – see details
  • ROUND TRIP SHIPPING – $250.00
  • WARRANTY – 3 YEARS / UNLIMITED MILES
  • AVAILABILITY: IN STOCK!

⚠️  Shipping Disclaimer: If the unit is in stock at the time of purchase, delivery is typically completed within 2–3 business days.

⚠️  Core Return Instructions: Once your core (old unit) is back inside our provided container and ready to be picked up please click this link to schedule your pickup: https://fraserengineco.com/core-pickup/

⚠️  Product Registration: Once your Fraser product is ordered, you will need to register your warranty. To do so click here: https://fraserengineco.com/warranty-registration-form-2/

TOTAL: $2199.00 + CORE + SHIPPING

The Standard Option engine from Fraser Engines is built to original OEM specifications, similar to what you’d find from most online retailers (e.g., Powertrain, AutoZone, Advance Auto Parts, etc.). This option is ideal for those needing a quick solution or simply looking for a reliable engine to get their vehicle back on the road. If you’re seeking an upgraded version of this engine, we highly recommend exploring the Fraser Advantage build.

(OPTIONAL) - Check Vehicle Fitment with VIN Number

INCLUDED WITH ENGINE

✅  Engine Block

✅ Cylinder Head

✅ Gasket Set

✅ Standard Oil Pump

3 YEARS / UNLIMITED MILES
 
✅ This engine is built back to original OEM specifications.
 

OPTIONAL WARRANTY UPGRADES

3 Years / Unlimited Miles NO FAULT Warranty

One-time guaranteed replacement, regardless of the cause of failure.

Your Cost: $249.00

5 Years / Unlimited Miles FRASER ELITE PRO

One-time guaranteed replacement, regardless of the cause of failure + Labor Coverage up to $1100.00 + Car Rental & Towing Expenses Covered up to $150.00 ($9.98 per / month over 5 years) – BEST VALUE

Your Cost: $599.00

Click for details
 

OPTIONAL ADD-ONS

– Oil Pan
– Timing Cover
 

 Your Cost: $249.00

– Water Pump
– Thermostat
– Air Filter
– Oil Filter
– Spark Plugs
– Belts
– Hoses
 

Your Cost: $249.00

option 2: fraser advantage build

PART NUMBER: FEJ40R-HD / Remanufactured Crate Engine + TSB All Updates

THIS UNIT IS ON SALE! - Normal Price - $3360.00

SALE PRICE: $2699.00

  • FULLY REFUNDABLE CORE DEPOSIT – $510.00 (waivable for 15 days) – see details
  • ROUND TRIP SHIPPING – $250.00
  • WARRANTY – 5 YEARS / UNLIMITED MILES
  • AVAILABILITY: IN STOCK!

⚠️  Shipping Disclaimer: If the unit is in stock at the time of purchase, delivery is typically completed within 2–3 business days.

⚠️  Core Return Instructions: Once your core (old unit) is back inside our provided container and ready to be picked up please click this link to schedule your pickup: https://fraserengineco.com/core-pickup/

⚠️  Product Registration: Once your Fraser product is ordered, you will need to register your warranty. To do so click here: https://fraserengineco.com/warranty-registration-form-2/

TOTAL: $2699.00 + CORE + SHIPPING

The Fraser Advantage engine is the premium offering from Fraser Engines, representing our highest-quality build. These engines are exclusive to Fraser and incorporate all major Technical Service Bulletin (TSB) updates, addressing known issues found in the original factory models. Built with only top-tier components and rigorously tested before shipment, the Fraser Advantage engine is designed for those who want superior reliability and peace of mind—ensuring you get the best performance without the common problems of original versions.

(OPTIONAL) - Check Vehicle Fitment with VIN Number

INCLUDED WITH ENGINE

✅ Engine Block

✅ New Updated Timing Components

✅ New Updated Pistons

✅ New Updated Level Lifters

✅ New Connecting Rods

✅ Remanufactured & Updated Cylinder Head

✅ Premium Gasket Set

✅ Updated Oil Pump 

5 YEARS / UNLIMITED MILES
 
✅ This engine is built back to original OEM specifications.
 

OPTIONAL WARRANTY UPGRADES

3 Years / Unlimited Miles NO FAULT Warranty

One-time guaranteed replacement, regardless of the cause of failure.

Your Cost: $249.00

5 Years / Unlimited Miles FRASER ELITE PRO

One-time guaranteed replacement, regardless of the cause of failure + Labor Coverage up to $1100.00 + Car Rental & Towing Expenses Covered up to $150.00 ($9.98 per / month over 5 years) – BEST VALUE

Your Cost: $599.00

Click for details
 

OPTIONAL ADD-ONS

– Oil Pan
– Timing Cover
 

 Your Cost: $249.00

– Water Pump
– Thermostat
– Air Filter
– Oil Filter
– Spark Plugs
– Belts
– Hoses
 

Your Cost: $249.00

Fraser Engines 4.0L Jeep Engine Overview

Introducing the Trailblazer, the iconic 4.0-liter inline-six engine for Jeep vehicles spanning the years 1991 to 2007. Unleashing power with a balanced blend of performance and reliability, the Jeep 4.0 Liter Trailblazer engine has left an indelible mark on off-road enthusiasts and Jeep aficionados alike.

Designed with a robust overhead valve (OHV) configuration, the straight-six layout of the Jeep 4.0 Liter Trailblazer engine is a testament to enduring engineering. This powerhouse has been the heartbeat of Jeep models for over a decade, delivering the torque and durability demanded by off-road adventures and daily drives alike.

Originally introduced in the 1991 Jeep Cherokee, the Trailblazer became synonymous with Jeep’s commitment to rugged performance. Over the years, this engine has powered iconic Jeep models such as the Wrangler and Grand Cherokee, embodying the spirit of adventure and resilience.

As the years progressed, the Trailblazer evolved to meet the demands of modern driving. With a reputation for reliability, the engine underwent updates to enhance fuel efficiency and overall performance. The 4.0-liter engine, with its smooth power delivery, remains a favorite among Jeep enthusiasts who appreciate its legendary status and off-road prowess.

Fraser Engines, a leader in remanufactured engines, offers tailored solutions for the Jeep 4.0 Liter Trailblazer engine. Our comprehensive packages include the cylinder block, rotating assembly, cylinder head, valve train, and installation gasket set, ensuring a seamless integration into your Jeep. Emphasizing precision and quality, Fraser Engines employs advanced remanufacturing techniques, providing updates to optimize performance.

In our commitment to excellence, damaged components like crankshafts, cylinder blocks, and cylinder heads are replaced with new ones, ensuring the longevity and reliability of our remanufactured engines. Every Trailblazer engine undergoes meticulous blueprinting, and precision machining on CNC equipment guarantees adherence to or surpassing OEM specifications. At Fraser Engines, we uphold the tradition of delivering remanufactured engines that meet and exceed expectations, embodying the spirit of adventure that the Jeep 4.0 Liter Trailblazer engine is known for.

Overview

MetricValue
Engine familyTrailblazer
Displacement4.0 liters
AspirationNaturally Aspirated
Configuration & cylindersInline-six
Vehicle engine orientationLongitudinal
Valve configurationOverhead valve (OHV)
Assembly sitesVarious locations (e.g., Toledo, Ohio)
PredecessorJeep 4.2L Inline-Six
SuccessorNone (as of 2007)

Why Choose a Fraser 4.0L Jeep Engine?

Discover the ultimate in performance and reliability with the Fraser Advantage 4.0L Jeep engine. Known for its formidable power and enduring design, this engine is the preferred choice for Jeep owners who demand the best in both daily driving and off-road capability.

Unmatched Power and Efficiency

Powerful Performance: Experience unmatched power with the Fraser Advantage 4.0L Jeep engine, delivering 190 horsepower and 235 lb-ft of torque. This engine ensures robust performance and exceptional towing capacity, making it ideal for tackling tough terrains and challenging adventures.

Enhanced Fuel Efficiency: With advanced engineering, the 4.0L engine is optimized for maximum fuel efficiency, reducing your fuel costs and enhancing your driving range without sacrificing power.

Advanced Engineering for Lasting Durability

Superior Construction: Built to last, the Fraser Advantage 4.0L engine features high-quality materials and construction that withstand the demands of both time and terrain. Its reliability is unmatched, offering peace of mind for all Jeep owners.

Low Maintenance Requirements: Designed for durability, this engine requires less frequent maintenance, saving you time and money. Its straightforward design allows for easier access to components, simplifying repairs and maintenance.

Eco-Friendly and Economical

Reduced Emissions: The Fraser Advantage 4.0L Jeep engine meets stringent emission standards, making it a cleaner choice for the environment. Drive confidently knowing you are minimizing your ecological footprint.

Cost-Effective Operation: This engine not only saves on fuel but also on long-term maintenance costs. It’s an economical choice that doesn’t compromise on performance or reliability.

Broad Compatibility and Customization

Versatile Fit: Designed to seamlessly integrate with a variety of Jeep models, including the Cherokee and Wrangler, this engine enhances vehicle performance and capability across the board.

Customization Ready: Tailor your engine to meet specific performance needs with extensive customization options. The Fraser Advantage 4.0L engine is adaptable and flexible, ready to be tuned to your unique specifications.

Choosing the Fraser Advantage 4.0L Jeep engine is investing in superior performance, reliability, and efficiency. It’s the perfect upgrade for any Jeep enthusiast looking to enhance their vehicle’s capabilities. Contact Fraser Engines today to learn more about how this engine can transform your Jeep experience.

Fraser Engines 4.0L Jeep Engine Updates

1. Precision Machining for Superior Performance

Fraser Engines ensures the 4.0L Jeep engine is remanufactured to the tightest tolerances, surpassing OEM standards:

  • Cylinder Bore and Hone: All cylinders are bored and honed to exact specifications with tolerances as fine as .0001 of an inch for optimal piston-to-wall fit and smooth operation.
  • Decking: The cylinder block and heads are precision-machined for absolute flatness, ensuring superior head gasket sealing and engine integrity.

2. Reinforced Cylinder Head to Address Cracking Issues

A common issue with the Jeep 4.0L engine is cylinder head cracking, especially in the 0331 head (2000–2001). Fraser Engines resolves this with:

  • Reinforced Heads: Updated casting techniques are used to improve strength and eliminate weak points.
  • High-Quality MLS (Multi-Layer Steel) Gaskets: Premium head gaskets ensure superior sealing and reduce failure risk.
  • Heads are pressure-tested to verify integrity and prevent coolant leaks.

3. Upgraded Pistons and Rings

  • Fraser installs high-strength pistons made from premium aluminum alloys for better heat dissipation and durability.
  • Premium piston rings are used to enhance cylinder sealing, reducing oil consumption and increasing compression for improved power output.

4. Crankshaft and Rod Bearing Reinforcements

  • The crankshaft is precision ground and polished to achieve smooth surfaces, reducing friction and extending service life.
  • New, high-quality main bearings and rod bearings are installed to ensure durability under heavy loads and off-road conditions.

5. Valve Train Optimization for Improved Efficiency

Fraser Engines optimizes the 4.0L’s valve train for maximum performance and longevity:

  • Precision-Cut Valves and Seats: The valves and seats are machined to exact specifications, improving airflow and combustion efficiency.
  • New Lifters and Pushrods: All components are replaced or remanufactured to eliminate wear points and ensure smooth valve operation.
  • This results in better engine breathing and increased fuel efficiency.

6. Upgraded Oil System for Consistent Lubrication

The 4.0L Jeep engine is equipped with an updated high-volume oil pump:

  • Delivers improved lubrication to critical components, even under demanding conditions.
  • Reduces wear and addresses oil pressure issues common in older engines.
  • All oil galleries are precision-cleaned to ensure unrestricted flow.

7. Timing System Enhancements

  • Fraser Engines replaces all timing components, including the timing chain, gears, and guides, with premium-grade materials.
  • Ensures quiet operation and improved timing precision for better engine synchronization and performance.

8. Comprehensive Sealing Solution

  • Fraser uses all-new internal gaskets and seals, including premium materials to prevent leaks and ensure long-term reliability.
  • Application-specific finishing gaskets are included to simplify installation.

9. Reinforced Cooling System Components

Overheating is a common concern in older 4.0L Jeep engines. Fraser addresses this with:

  • Improved water jacket cleaning during remanufacturing to ensure optimal coolant flow.
  • Decking and machining to restore cooling efficiency in the block and cylinder head.

10. ECM Compatibility and Diagnostics

Fraser Engines ensures complete compatibility with factory Engine Control Modules (ECM), delivering trouble-free operation and reliable engine management. This guarantees:

  • Accurate ignition timing
  • Optimized fuel delivery
  • OBD-II readiness for easier diagnostics and monitoring

Applications (1987–2006):

The remanufactured 4.0L Jeep inline-six engine fits a wide range of Jeep vehicles, including:

  • Jeep Cherokee XJ (1987–2001)
  • Jeep Grand Cherokee ZJ/WJ (1993–2004)
  • Jeep Wrangler YJ/TJ (1991–2006)
  • Jeep Comanche MJ (1987–1992)

Key Benefits of the Fraser Engines 4.0L Jeep Inline-Six:

  • Improved Durability: Reinforced cylinder heads, premium components, and precision machining eliminate known failure points.
  • Enhanced Performance: Optimized valve train, upgraded pistons, and precision timing deliver improved power and efficiency.
  • Longer Engine Life: High-volume oil pump, advanced sealing, and premium bearings ensure reliable performance under all conditions.
  • Ready-to-Install: Application-specific finishing gaskets are included for a smooth and easy installation.

The Fraser Advantage:

Fraser Engines takes the legendary 4.0L Jeep inline-six and transforms it into an engine that performs better than new. With advanced updates, reinforced components, and modern precision, Fraser delivers unmatched power, reliability, and longevity for Jeep enthusiasts who demand the best.

Power Your Jeep with Confidence – Choose Fraser Engines.

Expertly Remanufactured 4.0L JEEP Engines by Fraser Engines & Transmissions

Fraser Engines & Transmissions is your trusted partner for 4.0L JEEP engine remanufacturing, offering unmatched quality and performance. Our state-of-the-art remanufacturing process involves precision engineering and the use of high-grade materials, ensuring each engine surpasses original specifications for durability and reliability.

Comprehensive Warranty Support for Your Peace of Mind

We back our remanufactured our 4.0L JEEP engines with an industry-leading warranty, reflecting our commitment to quality and customer satisfaction. This robust warranty coverage is our guarantee of reliability, offering you peace of mind with every purchase.

Tailored Consultation to Match Your Vehicle’s Needs

Our team of experts is dedicated to providing personalized consultation services, ensuring that your 4.0L JEEP engine selection is perfectly aligned with your vehicle’s performance requirements. We focus on understanding your needs to recommend the best engine solution, promising optimal performance and seamless integration.

Transform Your Vehicle with a Remanufactured 4.0L JEEP Engine

Opting for a remanufactured 4.0L JEEP engine from Fraser Engines & Transmissions means choosing an upgrade that enhances your vehicle’s efficiency, power, and reliability. Explore our selection of premium remanufactured engines today and take the first step towards a superior driving experience.

At Fraser, we understand that replacing your engine or transmission is a significant investment. To assist with the financial burden, we offer core waiver options that allow you to defer your core deposit, freeing up substantial funds to complete your project efficiently.

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